Industries

Where Tungspire carbide goes to work

From sandy sucker-rod-pumped wells in the Permian to seawater desalination plants and fastener heading lines — the same powder-to-part industry chain serves five demanding application fields.

Oil & Gas

Artificial lift and wellhead components that outlast the well

From sucker rod pump valve balls and seats to ESP radial bearings, Tungspire carbide parts keep wells producing in sand, gas, H₂S and CO₂ service. As a Weatherford-qualified fixed supplier, we ship to projects in 126 countries, with 80% of output exported to the USA and Canada.

Your challenges

  • Sand abrasion cutting pump run life to weeks
  • H₂S / CO₂ corrosion attacking cobalt binders
  • Gas interference and pounding in gassy wells
  • Costly workover rig time for every pump pull

Tungspire solutions

  • API 11AX valve balls & seats in 12 + 7 grades with world-leading sphericity
  • Ni-binder (YN) grades for sour and corrosive wells
  • ESP carbide bushings & sleeves at 3M pcs/year scale
  • P21/P22/P23 plungers and full API 11AX pump part coverage

Chemical Processing

Corrosion-proof valve trim for H₂SO₄, HCl and H₂O₂ service

Nickel-binder tungsten carbide valve balls, seats and metering pump parts resist aggressive acids and oxidizers where stainless steels pit and fail. Tungspire engineers match grade chemistry to your fluid, temperature and pressure window.

Your challenges

  • Pitting and crevice corrosion of stainless valve trim
  • Abrasive catalyst and crystal content in process fluids
  • Seal leakage causing safety and emissions exposure
  • Frequent trim change-outs in metering and dosing pumps

Tungspire solutions

  • YN-series Ni-binder carbide for acid and oxidizer resistance
  • Lapped ball-and-seat pairs for bubble-tight metering valves
  • Custom seats, stems and nozzles made per drawing (22 grades)
  • Material certificates and dimensional reports with every lot

Water, Desalination & Mining

High-pressure pump wear parts for seawater and slurry

Reverse-osmosis high-pressure pumps, seawater injection systems and mining slurry pumps destroy conventional wear parts. Carbide plungers, bushings, seats and sleeves deliver order-of-magnitude life improvements in chloride and abrasive slurry service.

Your challenges

  • Chloride-rich seawater corroding standard alloys
  • Silica and ore fines grinding away pump internals
  • High discharge pressures accelerating leakage wear
  • Remote sites where failures stop the whole plant

Tungspire solutions

  • Ni-binder carbide plungers and seats for seawater service
  • High-toughness Co-binder grades for slurry shock loading
  • Carbide shaft sleeves protecting pump shafts from packing wear
  • Full-chain manufacturing keeps high-wear spares affordable

Marine & Offshore

Wear components that survive salt, sand and storm cycles

Marine dredging, offshore platforms and shipboard systems demand wear parts that tolerate saltwater corrosion plus heavy particulate abrasion. Tungspire supplies carbide seal rings, sleeves, valve trim and dredge pump components to marine OEMs worldwide.

Your challenges

  • Saltwater corrosion of conventional hard-facing
  • Dredge slurry abrasion on pump and valve internals
  • Long intervals between vessel dry-dock maintenance
  • Offshore logistics making spare-part failures expensive

Tungspire solutions

  • Corrosion-resistant Ni-binder mechanical seal rings
  • Carbide valve seats for marine high-pressure water systems
  • Custom dredge and slurry wear components per drawing
  • Consistent lot-to-lot quality backed by full-chain traceability

Tooling & Fasteners

Cold heading dies that hold tolerance over millions of strokes

Fastener producers run Tungspire carbide heading dies, punches and inserts at high stroke rates with stable part dimensions. 11 grades span the toughness–hardness envelope from finishing inserts to severe-impact stations.

Your challenges

  • Die cracking under high-impact heading loads
  • Abrasive wear drifting part dimensions out of tolerance
  • Galling and material pickup on working surfaces
  • Per-piece tooling cost pressure in commodity fasteners

Tungspire solutions

  • 11 die grades, Co binder 6–23%, HRA 82–92.7
  • Vacuum-tight sintered microstructure for predictable die life
  • Polished working surfaces and shrink-fit nib options
  • Re-grind programs that cut cost per 10,000 fasteners

Operating in a different wear environment?

Tell us the fluid, particle load, pressure and temperature — our engineers will recommend a grade and geometry.

Talk to an engineer